Basic Info.
Binder Type
Wax Based Binder
Product Description
MIM Materical SelectionMIM material | Density g/cm3 | Hardness | Tensile Strengh(Mpa) | Elongation% |
Stainless Steel | 420A(HT) | ≥7.3 | ≥48HRC | ≥1600 | ≥2 |
440NB | ≥7.6 | ≥750HV | / | / |
304L | ≥7.8 | ≥120 HV | ≥180 | ≥30 |
316L | ≥7.9 | ≥120 HV | ≥180 | ≥40 |
17-4PH | ≥7.6 | 320 HV | ≥660 | ≥3 |
Iron-based alloy | Fe2Ni06C | ≥7.5 | ≤220HV | ≤300 | ≤8 |
Fe8Ni | ≥7.5 | ≤140HV | ≤210 | ≤20 |
Fe8Ni(HT) | ≥7.5 | ≥400HV | ≥1100 | ≤3 |
soft magnetic material | FeSi3 | ≥7.5 | 120~160HV | ≥300 | ≥20 |
MIM advantages
Metal Injection Molding (MIM) is an established and proven manufacturing technique for producing small, complex, tight-tolerance and high-performance metal parts. MIM is a cost-effective alternative to traditional metal forming techniques such as machining, investment casting, and powder metallurgy. MIM excels at applications that require shape complexity and material properties (high strength, magnetic permeability and corrosion resistance) that cannot be fulfilled by plastic and light metal alloys. It offers tremendous single-step parts consolidation potential that makes it a competitive alternative to stamped/machined-parts assemblies. Many design and economic limitations of traditional metalworking technologies can be readily overcome by MIM.
Today, MIM is serving critical performance applications in a wide range of industries and products including, automotive, commercial aerospace, cellular telephones, dental instruments, electronic heat sinks and hermetic packages, electrical connector hardware, industrial tools, fiber optic connectors, fluid spray systems, hard disk drives, pharmaceutical devices, power hand-tools, surgical instruments, and sporting equipment.
Why mim is best choice?
Cost Effective Design Flexibility- Allows the freedom to manufacture complicated shapes that would be considered cost prohibitive by other methods.
- Provides for the manufacture of micro-sized parts in high volumes.
- Capable of producing features that cannot be achieved by investment casting such as small holes, thin walls and fine surface detail.
- Achieves net shape features such as internal and external threads, profiled holes and finely detailed surface textures, knurling, engravings and markings.
- Production scalability that allows from thousands to millions of parts, quickly and efficiently.
Material Variety and Integrity- Superior strength, magnetic, and corrosion properties due to high density achieved when compared to conventional powdered metal, plastics and die-casting.
- Net shape components from otherwise hard to process materials like Superalloys, Tungsten alloys and Titanium.
- Isotropic and homogeneous microstructure for uniform material properties.
- Capability to create alloys that are not available in wrought or cast form.
- Ability to make engineered density materials for weight critical applications.
Today, MIM is serving critical performance applications in a wide range of industries and products including, automotive, aerospace, consumer electronics, dental implants and instruments, electronic and fiber optic connectors, hermetic packages, surgical instruments and implants, power and hand tools, hardware and sporting gear.
About MIMO
Suzhou Mimo Metal Technology Co.,Ltd. founded in 2006, is located in the beautiful Yangtze River delta - Suzhou Wujiang. Company covers an area 9500 square meters, owns mixing workshop, injection molding workshop, degreasing sintering workshop, testing center. Company has always adhere to the "scientific and technological innovation, cooperation and win-win, sincere and high efficiency, first-class service" for the service concept, use high-tech enterprises and brand building our company's future, we have professional team and mature technology, resolved to become a domestic leading professional MIM manufacturing companySUCCESSFUL CASEQuestion First of all, the product is different from common SIM card slot, its edge is curved. Secondly, customer requested 10K daily output and unit price with 30% less than their original cost.
Solution
From mold to production, MIM process can be easy to meet customer demand for cost control. Complicated products are more suitable for MIM process. Regarding this SIM card slot, we suggest multi-cavity mould for customer firstly, which not only helpful for cutting down cost but also good to improve daily output. Secondly, optimizing production process, management and labor to the best in order to reduce the production cost. As a result, we meet customer's requirement successfully with high efficiency, low cost. Our Service |
- Prompt response.
- OEM & ODM is available.
- Support factory inspection.
- Standard qulity control system.
- Different choices of payment and delivery.
- Independant R&D dept, designing dept,to meet your special need.
- Whole set of technical supports and with abroad projects experience.
- We are manufacturer, offer better price better production control.
- Sample order, customized order, bulk order are supported.
- Reliable after-sales service, with one year waranty.
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How to determine the ratio of metal powder and binder?
The viscosity of products increases with the increasing of solids content. When the solids content reaches 62%, the viscosity increases sharply after injection, allowing the solids content limit (up to 62%). When the binder is not enough, there is a gap between the two products will affect the powder, excessive mechanical strength of the binder, the solid content is too low, affecting degreasing, sintering shrinkage.How to control the cost during the process of MIM?
Metal injection molding is cost-effective compared other manufacturing process when produce complex shape, small size metal components in large quantity, and what else we can do to save more money?
Purchasing cost
The purity of powder metallurgy products between 95%-98% in general, and the procurement cost of raw materials is equal to the cost of each gram of metal materials costs x parts cubage x parts density. So to control the cost, the volume of the part is to be the precise calculation.
How to produce
The pressure is not the same different requirements of the product to, so the cost will be different. MIM productsused in the suppression of the equipment isn't more, and the speed should be fast.
Control the mold cost
We need to choose the high pressure materials when we choose the material as a mold material, which can ensure product specifications more accurate.
Contact with us in 24 hours.
Alan Shen
Sale of Jiangsu Mimo Metal Co.,LTD.
TEL:0512-63120634 Mob:+8618120098809
Web:mimomim.en.made-in-china.com
Address: Dong gu Road No.28 The High Shear Zone Tongli Town,Suzhou,Jiangsu Province, China
Address:
Suzhou Tongli Enjoys The High Shear Zone East Ancient Road 28, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001, ISO 14000, IATF16949, BSCI
Company Introduction:
Jiangsu MIMO is a leading high-tech enterprise that specialized in R&D, production and sales for Metal Injection Molding (MIM) technology. Jiangsu MIMO is located in the central of Yangtze River Delta, a geographically strategic location to make it easy for us to access customers.
Our advanced test equipment and facilities combined strength of skilled engineers, scientists, technicians and manufacturing associates, providing solid technical support for our customers. MIMO are ISO9001/TS16949/ISO14000 certified.
With the advanced MIM technology and exceptional surface treatment capability, products are being processed through plating, heating and precise grounding, and CNC workshop, which covers the whole process from product design to finished-product manufacturing. We also provide all-around services, including injection molding, insert molding and product assembly etc. We produce three-dimensional shapes of complex structural parts in material of iron, copper, alloy, stainless steel etc. In eight years, MIMO has accumulated a large number of customers all over the world.